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https://www.weldingrotatorchina.com/h-beam_automatic_welding_produ/ Do you know what is H Beam Production Line? Is it a machine or something else? What can we do with it? All these questions and a few more that come to your mind are answered here in this H Beam Production Line FAQ guide.
This is an ultimate guide having all the necessary information you need to know for improvement in your business.
If you are someone who wants to purchase H Beam Production Line but does not know anything about it, it will affect your business. Getting prior knowledge is necessary.
That is why we came up with this guide to let you know the basics of the H Beam Production Line. So, let us begin!
The H Beam Production Line is a workstation specifically for the processing of H Beam Production.
The H Beam Series includes the cutting functionality, assembling of the beam, welding, and finally, the straightening.
H Beam Production Line
All these steps and procedures are done with the help of the H Beam Production Line components and machines that are fixed in the whole production line.
The web height of this H Beam Production Line is usually in the range of 200-1500mm.
You find everything performing its function on H Beam Production Line from cutting machine to automatic welding machine.
There is an option of customization of H Beam Production Line, and now you can bulk order for your business as well.
For this, you have to just give us your specifications and SENLISWELD will deliver it your way without any trouble.
When you talk about the H Beam Production Line, there are many components involved.
It doesn’t mean that the whole production line is operating through a single unit. All the H Beam Production Line components make the entire setup working properly.
There are various components of the H Beam Production Line. Each has its own function. Some of them you might have seen in other machinery.
All of these H Beam Production Line components have names given according to their function. These components are as follows.
The control panel, as the name indicates, is the most essential part of any machinery. From the control panel, you are seeing not only the status of the working machine but also check the progress of the activities H Beam Production Line is supposed to perform.
H Beam Production Line control panel displays the line speed digitally with high reliability. Through the H Beam Production Line welding arm, the control panel is separated from the door frame. With the help of the control panel, you can monitor things that are going on in the H Beam Production Line.
It has now become quick and easy to check the status as the control panel visibly displays everything.
There are various types of arc guiding racks present in the H Beam Production Line. You might have seen them in other electrical and automatic machinery as well.
Arc Guiding Racks
With the help of these arc guiding racks, the H Beam Production Line performs various functions. By replacing these arc guiding racks, H Beam Production Line will be able to weld the cross beams, H beam, and box girder.
This imperative component of the H Beam Production Line is present under the welding arm of the H Beam Production Line. This part automatically tracks the welding of the beam. It has a welding torch that helps in the tracking of the welding seam.
Welding Seam Tracking Device
The welding seam tracking component of the H Beam Production Line ensures that there is an adequate distance among the other components of the H Beam Production Line.
Also, it keeps up the quality of welding all along the H Beam Production Line.
There is a submerged AC-DC welding machine in the H Beam Production Line. This ensures firm welding and checks the sync of the different components among each other.
It provides a double welding seam feature.
In H Beam Production Line, there is a flux recovery system present that collects all the fluxes after the welding process is completed. This system operates with the help of a vacuum side channel blower that creates a suction environment in the hopper.
Because of this high vacuum, the flux is automatically collected in the hopper of the H Beam Production Line.
For reliable and smooth functioning of the H Beam Production Line, the synchronous activity of these components is imperative and all these perform individual functions in durable welding.
So far, you have gained information about the basic definition and working components of the entire H Beam Production Line.
Now, we will tell you about the advantages and benefits of the H Beam Production Line. Here are the advantages.
All these advantages and benefits make the H Beam Production Line a reliable setup to purchase for your business.
The welding process through H Beam Production Line is done in the following way.
Every product has certain features and good qualities that make the product distinct from the others. These quality characteristics are an important factor to check the usage and reliability of the machine.
The same is the case with H Beam Production Line. This entire setup also has unique features that make it different from the rest of the market products.
These properties are helpful if you are looking to buy an H Beam Production Line. Keeping in mind these good qualities, you will be able to get the desired H Beam Production Line.
These elemental features of the H Beam Production Line are as follows.
You may have the question in mind what materials you can weld and process by using H Beam Production Line. Well, this is an important thing to ask. Here, is the answer to this question
The H Beam Production Line is made of stainless steel and works best for the welding of brass, aluminum, and zinc sheets. However, there are some other materials as well that H Beam Production Line can weld and process quite easily with automation.
The working principle or mechanism of the H Beam Production Line is not very complicated. With some basic understanding, the mechanism behind the working of the H Beam Production Line gets easy to understand.
There are various machines linked together in the H Beam Production Line that works separately and makes the whole functioning of the H Beam Production Line possible.
All these processes are linked and very synchronously performing to their best.
When you say production line, there are various machines working together in sequence and complete the whole process. So is the case with H Beam Production Line.
It has various machines that perform separate functions but are combined to form the whole H Beam Production Line.
The following are the machines that are included in the H Beam Production Line.
Multi-Head Strip Cutting Machine
This is a high-end and highly efficient cutting machine operating through oxygen gas burning. It consists of several torches as asked by the customer. These simultaneously work and process multiple pieces at a time.
The multi-head strip cutting machine is accompanied by a transducer and effortless speed adjustment feature that makes the machine highly reliable.
In the multi-head strip cutting machine drive system, there is an AC frequency converter.
It is used in various industries such as the mining industry, steel cutting, car manufacturing, pressure vessel, wind tower manufacturer, and shipbuilding.
The all-in-one machine has three main machines integrated for making H Beam and T Beam steel. The three machines include the one for assembling, one for welding, and the last for straightening machines.
All-in-One Machine
Once all these machines are joined together and the workpieces are entered into them, they turn out as finished products after processing in the three machines. The middle process enhances production efficiency.
This requires very little labor and less saving space.
The cantilever welding machine is perfect for H Beam Steel welding through an automatic submerged system. At the supporting brackets of the Cantilever welding machine, the workpieces are inserted at an angle of 45 degrees. The welding arm of the machine moves horizontally and to and fro with the help of a submerged arc welding head.
Cantilever Welding Machine
This aligns the welding nozzle head with the welding seam. There is an automatic tracking device attached with the front arm for the welding seam. The T-gantry moves straight for welding automatically on the smooth rail.
H Beam Production Line Cantilever machine has automatic flux laying, treatment device, and recovery device to help in all the activities. Also, they ensure the high working efficiency of the welding machine.
The H Beam assembling machine consists of many models. It is specific for hydraulic automatic centering.
H Beam Assembling Machine
A PLC controller in the H Beam assembling machine controls the clamping, positioning, alignment, and welding at a spot that causes high efficiency and speed accuracy.
This machine has controlled welding of various H Beams on spot. The welding gun of the H Beam assembling machine is hydraulic and of good quality that ensures maximum operating output.
The machine utilizes the frequency converter gear to regulate the speed and ensure that the operation is stable. On returning, the automation, positioning, and precision of the welding gun are controlled by the automatic tracking centering equipment.
The main engine of the H Beam Production Line and the welding control are supplied with a flux transmission system. It also includes the recovery system.
Gantry Type Automatic Welding Machine
H Beam Flange Straightening Machine
H Beam flange straightening machine is used for the deformation of H beam along with the hydraulic and mechanical type.
The main features of this machine are:
You can purchase a reliable customized H Beam Production Line. There are so many options available in terms of dimensions, welding speed, efficiency, material, and much more. You can select what suits you best for your specific application.
At SENLISWELD, there is an option of customization where you can discuss the demands you have in mind. Getting a personalized and customized H Beam Production Line is beneficial as it provides you the comfort and desired results you want from the product.
As you know there are different components of the H Beam Production Line which work separately and perform different functions.
The work process for welding H Beam Production Line automatically is as follows.
It is really important to know the manufacturing material of the H Beam Production Line. For most manufacturers, the best material to make the H Beam Production Line machines is stainless steel.
There are different benefits of using stainless steel as manufacturing material of H Beam Production Line such as:
Yes, gladly, the whole H Beam Production Line is corrosion-proof. The machines included in the H Beam Production Line must be corrosion resistant as it directly affects the functioning and efficiency of the H Beam Production Line.
The manufacturing material of the H Beam Production Line is stainless steel which makes the product highly resistant to corrosion.
Suppose there is any moisture that comes in contact with the machine parts of the H beam Production Line. In that case, it will damage the machinery and also effects the working of the machines. It means you have to make sure that the H Beam Production Line is free of corrosion.
With corrosion, the parts deteriorate faster and have a negative effect on welding.
Yes, the H Beam Production Line is reliable to use for various welding processes. The manufacturing material used in its production is also safe to touch and work with.
The automation system of the H Beam Production Line makes it even easier to use the setup in different industries.
All the manufacturing and welding processes are done according to safety limits and international standard rules.
With the feature of automation, the working of various electrical machinery becomes fast and easy. The same is the condition with H Beam Production Line.
The H Beam Production Line works automatically with precision and control. There is less need for labor and equipment used for welding because of the automatic H Beam Production Line.
The automatic conveyers take away the tension of loading and unloading of the heavy H Beam steel and other materials that are welded through the H Beam Production Line.
Yes, the H Beam Production Line is highly reliable for indoor applications. Most of the time, the set of machines included in the H Beam Production Line are used inside the factories and industries.
You can use them for outdoor setup but they are more conveniently used indoors.
There are several industries where H Beam Production Line is applicable. These industries are the car manufacturing industry, ships and barge building, mining industries, steel cutting factories, pressure vessels, and many other industries.
All these industries use H Beam Production Line fully or some machines from the line according to their needs.
The structure composition of the H Beam Production Line are as follows:
What is H Beam Fabrication Machine ?
PEB H Beam Fabrication machine is used to convert or fabricate H Beams from individual Plates. As the whole welding is done in H – configuration. It is so called H Beam Fabrication Line.
How to Fabricate H Beams from Plate
H Beams can be Fabricated from precut lengthy plates called Flange Plates & Web Plates. These Flange & Web plates required are precut from standard available steel plates of industrial stock sizes by either shearing or Plasma / Oxy Fuel Cutting process.
The Pre Cut Flange & Web Plates are loaded on to the inlet conveyor for further Beam Fabrication processes. The plates are fed to the “H Beam Tack welding station” for doing single point entry level tacking between the 2 Flanges & the Web to form an H configuration. Our H Beam Tack Welder is employed with necessary hydraulic fit-up cylinders which can help the operator in forming the H Beam with enormous ease. We can also provide the necessary auto adjustment Web lifting arrangement with Digital readout to know the exact position of the Web with respect to the Flanges before the Weld tacking process. The Weld tacking is done manually by the operator using Mig Welding hand torch.
The Tacked H Beam is then transferred to the Main Welding Station called the “Pull Through Welding Machine / Station” (PTW Machine). The Pull Through Welder is the heart of the entire H Beam Fabrication line. The H Beam which is only tacked at 2 pints at the entry only till this stage is positioned inside the PTW Machine with the help of the Inlet Conveyor modules. The Pull Through Welding System is equipped with the following major modules built to serve specific purposes.
List of Modules used in H Beam Welding Line
Inlet Conveyor Module.
Outlet Conveyor Module.
Web Lifting Unit.
Main Beam Clamping Cylinders.
Main Frame Up / Down Unit.
Fixed Side Pull Through Drive Unit.
Moving Side Pull Through Drive Unit.
LH & RH Torch Positioning slides along with Twin Wire SAW Torch.
Beam Warpage control mechanism.
Flux Storage Tank with heaters.
Flux Recovery Unit.
Submerged Arc Welding Power Sources.
Electric Control & Operator Control Panel with Touch screen.
Hydraulic Power Pack.
Over-Head platform for housing various machine accessories.
With the help of the above machine configuration / modules, the tacked H beam is converted in to full Welded H Beam while the beam Pulls Through the Machine. The H Beams are fabricated / welded with Twin Wire Submerged Arc Welding Process which allows larger Weld deposition than conventional MIG Welding or single wire SAW process. Depending on the Thickness of the Web & Flange of the beam, various other advanced Welding processes can be employed to convert the single point tacked Beam to a fully Welded H Beam.
Various Parameters governing the Weld Quality and Fillet Sizes such as Welding Current, Voltage, Beam Traverse speed, are controlled by the PLC Controlled System.
Primo also offers the above Pull Through Beam Welding Systems in different configurations along with other accessory equipment accordingly to suit the requirement of the Customers in Steel Beam fabrication industry.
List of Accessory Units for PEB Industry
Plate Seamers / Splice Welding Equipment.
CNC Plate Drilling machine for Web & Flange hole drilling,
CNC H-Beam Drilling – 3 Spindle / 1 Spindle options
Beam Flipping Device.
Beam cross Transfer Device.
Beam Straightening Machine.
Customized length of Conveyor modules
Plasma & Oxyfuel Cutting Machines along with strip cutting heads.
Flange & Web Plate Strip cutting machine.
Why Choose PRIMO amidst competitors
“PRIMO” is a World Leader in manufacturing & supplying of H Beam Welding System across the Globe. We are in the Welding Automation business since 1995 and we have manufactured and exported beam welding lines since then, and till date we have installed 300+ Beam Welding Lines overseas and in India. 25 + years of core industry exposure makes us believe we are the best in the industry when it comes to Beam Welding Automation solutions.
PRIMO is the first Indian Welding Automation company to manufacture and supply Beam Fabrication Machine to elite band of customers. PRIMO has made several first time achievements when it comes to Machine upgradation features. Hence we have got a long list of satisfied customers who choses to upgrade or buy more latest Beam fabrication machinery from us. We understand A to Z requirement of Beam Fabrication industry.
H beam welding machine is also known as PEB Flange Welding line. Primo is a renowned specialist in making Flange welding line for PEB industries.
We are a one stop solution provider for Beam Welding offering complete turnkey solutions, for Pre- Engineered building applications. Automation helps in not only deskilling, it results in low rework( especially in flange & web assembly).
PRIMO has got a strong foothold in Southeast Asia, Middle East & African market. We have catered to almost all the major Structural PEB giants in the market to meet their Project demands.
Our H Beam Welding is configured to Weld and Produce beams in H format or Horizontal format. When you buy a Beam Welding machine from Primo, you can be assured that your investment is on a most Up to date, Flexible, Scalable, Reliable & Proven machine design.
Most of our customers are using our machines for producing more than 1000 Tons per month production, which speaks volumes about our machines, their Capability and Reliability.
PRODUCT SPECIFICATIONS :
FEATURES
BRIEF MACHINE SPECIFICATION
Weld Process Type
Submerged Arc Welding for fabricating Steel Beams
Horizontal Beam Welding configuration
Model Name/Number
ABW Series
ABW-2100, ABW-1850, ABW-1500, ABW-1200, ABW-1000
Usage / Application
Pre Engineered Beam Fabrication
Plate to Beam Conversion
Structural Beam Welding
Automatic SAW Beam Welding
High Rise Beam Welding Fabrication
Railway Beam Fabrication / welding
Crane Beam Welding
Trailer beam Welding
Box Beam Welding
Curved Beam Welding
Architectural Beam Welding
Tapered rafter beam welding
Machine Controls / Features
Standard Features :
Only entry Tacking is required. No full tacking needed.
Automatic aligning of beams inside Pull Thru Welder.
Highly Precise Machine Controls such as Hydraulic Beam Clamping, Positioning and Pull Thru Beam transfer,
PLC Controlled Machine, Touch Screen HMI.
Advanced Single Window Parameterization / Recipe function for control of Welding Current, Beam Pull Thru Speed, Inlet & Outlet Conveyor speed & any other important parameters.
Machine Modules
Standard Options :
Plate Seamer or Splice Welder
Beam Assembly and Tack Welder
Pull Thru Welder – Main Welding machine
Conveyor Modules for inlet and Outlet Beam Transfer
Optional Modules Offered :
PRIMO can offer complete Material Handling systems for Beam Maneuvering such as
Beam Flipping Device
Beam Cross Transfer Device
Beam Straightening Machine
Welding Current Range
100 to 750 Amps, Adapted to suit various thicknesses of beams
Automation Grade
Fully Automatic / Semi Automatic
Special Application Welding
Please discuss with our Sales / Technical team about your exact requirement to offer our Best available Beam Welding Automation Solutions.
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